Component Coating and Repair Services
Component Coating and Repair Services
Specialists in Coatings and Repair Services for both New Manufacturing and Overhauling Steam/Gas Turbine and Aerospace Components
Component Coating and Repair Services (“CCRS”) are specialists in coatings and repair services for both new manufacturing and overhauling steam/gas turbine and aerospace components. Services include overlay and diffused coatings, vacuum brazing, and a full range of Ipcote coatings for protection against corrosion and erosion, anti-fouling, and dry film lubrication.
Our coatings and repair services can be typically applied to a wide range of parts, including flame tubes, turbine blades, and nozzle guides, which vary for customers including Rolls-Royce, Siemens, and G.E
CCRS Glasgow facility can also provide specialized coatings for the oil and gas industry to protect a wide range of subsea components and fasteners from corrosion, erosion, fatigue, and failure.
Established in 1995 and acquired by Curtiss-Wright Corporation in January 2014, CCRS has become a highly reliable and innovative service company. Its dedicated and highly skilled workforce operates out of Glasgow and Alfreton, Derbyshire.
Approvals include AS9100 Rev D, NADCAP, and ISO 9001:2008
GLASGOW AND ALFRETON’S APPROVALS
Our range of component coatings includes diffusion and sacrificial coatings.
Typical applications include:
- Compressor blades and vane tips
- Repair of combustion and flame tubes
- Replacement of honeycomb seals
- Turbine blades, vanes, and NGVs – recoat
- Nose cones
- Intake snouts
- Vane covers
- Rings, seals, and bolts
Services we provide:
Component Coating and Repair Services (“CCRS”) has developed a full range of coating systems to protect turbine components from erosion and corrosion. These components typically operate in high temperatures. In addition to new manufacturing, CCRS specializes in component repair and overhaul.
1. Coating Services
2. Branded Coating Alternatives (SERMETEL®)
Branded Coatings |
Sermetel Coating Alternative |
Benefits and Applications |
| IPCOTE 9183 | SermeTel® W & WFX | Heat-resistant, corrosion and oxidation protection sacrificial aluminum coating for turbine blades, rotors, shafts, and landing gear |
| LC900 | SermeTel® 1129 | Low chrome |
| IPSEAL 9184 | SermeTel® 570A | Inorganic electrically non-conductive barrier seal |
| K900 | Teflon S | Anti-fouling, high erosion |
| J900 | SermeTel® 5380 | Low Chrome Sealant |
| IPAL 1041 | SermaLoy® J | |
| Smoothseal 9444 | SermeTel® 5380DP/1141,2241 | Inorganic protective coating with ultra-smooth finish |
| IPCOTE AND IPSEAL 9184 | for Landing Gear | Inorganic protective coating |
| V900 | SermeTel® S4000 | |
| IP PL237-R1 | Molykote 3400A | Dry Film Lubricant |
| IP9136/R1 | PL239, AFS473 | Dry Film Lubricant |
3. Repair Services
The Component Coating and Repair Services (“CCRS”) facility offers component repair and refurbishment of gas turbine and compressor parts, including blades, flame tubes, nozzle guide vanes, and other turbine components.
In addition, CCRS specializes in coatings, including diffusion and sacrificial coatings, and has recently extended its capabilities to include HVOF and plasma thermal spray technology.
CCRS also has experience repairing Rolls Royce RB211, Avon, Olympus, Allison 501, Siemens (Ruston TA, TB, and RT engines), and Solar gas turbines.
Approvals |
Component |
Coating |
| E192874-103 | Support Ring | Repair and Recoat |
| E192867-101 | Ist Stage Nozzle | Repair and Recoat |
| All Stages | Inlet Guide Vanes | Recoat |
| E136201-2 | Bearing Seal | Repair |
| E306536-10 | NGV, S Stg 1,2&3 | Repair and Recoat |
| E160171-3 | Turbine Blades | Repair and Recoat |
| 198434-102 | Combustion Chamber | Repair |
| E136064-000 | Bladed Rotor Disc | Repair and Recoat |
| All Stages | Compressor Rotor | Recoat |
| E194062-500 | Shaft & Bladed Disc | Repair and Recoat |
| E219510-1 | Clamp Rings | Recoat |
| E136385-100 | Ist Stage Diaphragm | Repair |
| E136398-1 | Inner Seal | Repair |
| E13689-1 | NGV Seal Carrier | Repair |
| GE MS500PE | Frame 5 Buckets | Repair/New Manufacture |
| SIEMENS | Seal Mask Moulds Engine Support Equipment Machining Forged Rings |
New Manufacture New Manufacture New Manufacture New Manufacture |
4. Surface Treatments
Component Coating and Repair Services (“CCRS”) also offer the following services:
- Bonding systems
- Cleaning & Blasting: Chemical Cleaning & Dry Grit Blasting
- Machining, milling, turning and grinding
- CMM Inspection and NDT material testing services, including laboratory reports
- Onsite services, including training
- Alochrom Plating
- Oil & gas treatments: Phosphating
- Dressing and blending of compressor and turbine blades
- Heat Treatment
- Super Polishing – C.A.S.E. Isotropic Super Finishing
- Welding: Tungsten inert gas (TIG) and Spot and Stitch
- Technical support and writing of repair schemes
5. Onsite Services
Component Coating and Repair Services’ on-site service is suited to plant equipment processing, which cannot be moved due to size or fixed installation. Our typical customers are in the aerospace, oil, gas, chemical, and power generation industries, covering MRO work (for example, aircraft and steam turbine repairs) and welded structures such as bridges, storage vessels, damaged street furniture, and other architectural applications. In addition, processing plants, including steel and paper mills, mining facilities, and food processing, can benefit.
Our experienced teams will meet the same stringent quality approvals and procedures in our processing facilities to meet the customer’s industry specifications, reducing downtime, maintenance, logistics, and shipping costs for oversized equipment. Our people can be mobilized at short notice anywhere worldwide.
